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It's perfect for on-line diameter monitoring in the wire industry

WIRELINE is a Laser Measuring System which has been specially designed to be used on-line in the Wire Industry, to monitor the finished diameter and the ovality of drawn wire.

  • Wireline.XY35
  • Wireline.XY13
  • Wireline.XY13
  • Wireline.XY13


Our Performance

WIRELINE uses a dual axis laser gauge to measure the diameter and the ovality of any kind of wire during the drawing process, such as:

  • steel wire for tyres
  • copper wire for electric cables,
  • CO2 welding wire.


  • It provides reliable gauging of diameters from 0.04 to 32 mm: display resolution of 0.1 µm and accuracy better than 0.5 µm can be achieved.
  • It checks the wire tolerance and stops the drawing machine when die wearing exceeds the pre-set limit.
  • It counts the metres of wire being drawn
  • Effective statistical reports are processed and printed for each spool.
  • Several Systems can be linked together and connected to one Computer, to manage all process information.


Wireline in Action

A short digital movie from Aeroel YouTube Channel introducing the on-line operation of the Wireline System in diameter monitoring in Steel Wire Industry

mov mOther digital video about of Aeroel Systems,
are available on our video gallery


Video Wireline.XY13


Available Wireline Systems

  • 240 wireline xy13WIRELINE.XY13

    Measuring Field: 13 x 13 mm
    Measurable Diameters: from 0.1 to 10 mm
    Repeatability ± 0.15 µm 
  • 240 wireline xy35WIRELINE.XY35

    Measuring Field: 35 x 35 mm
    Measurable Diameters: from 0.2 to 32 mm
    Repeatability: ± 0.3 µm 

For additional details: WIRELINE.XY System datasheet
data en data 


For further informations or quotations, fill our
Information Request Form

Your Benefits 


  • No scrap: the real time inspection allows drawing of heavy reels of high-carbon steel wire, without any risk of rejects or complaints.
  • Labour cost savings: the task of machine operating staff will be made lighter, as the traditional samplings at the end of each spool will be no longer needed.
  • Process automation: it will be possible to use machines with automatic change of collection-reels or systems to coil spools up to a pre-set weight.
  • More competitive products: the dual axis gauge allows accurate inspection of the cross-sectional area of the wire, in spite of its random orientation. Product quality will be improved when the performance of the wire depends upon its cross-section area (i.e. tensile strength, electrical conductivity, etc.)
  • Quality Certification: the real time data collection makes it possible to assess and record Product Quality and Process Capability


Why Aeroel?


  • WIRELINE really works on-line: fitting the gauge on wet or dry drawing machines, it has proved to be successful where many other equipments have failed.
  • It is really insensitive to wire vibration: just try it!
  • Complete Measuring Systems: a wide range of accessories and shields guarantees suitable application and excellent dust endurance.
  • Excellent resistence to dust: over than 30 day of uninterrupted operation are guaranteed on dry drawing benches even in most critical applications.
  • Permanent self-calibration: measuring accuracy is guaranteed over time and periodical re-mastering is no longer required.
  • Competitive price: the favourable cost/benefits ratio ensures short pay back time and makes affordable large scale installation.
  • Spool-by-spool statistics: an input signal closes the statistical report at the end of each spool.
  • Ready for networking: a lot of Systems can be connected to a PC through an Ethernet line.
  • 3 years guarantee: the high standards of components and the solid state laser source warrant long operational life.
  • Know-how and service: Aeroel provides qualified and efficient technical service, thanks to their experience in applying laser technology in the Wire Industry.
  • Made in Europe: WIRELINE complies with the high quality and safety standards set by the European Union


Logo UeLogo MinisteroFriuli venezia GiluliaFonfo SviluppoProgetto cofinanziato con il Fondo Europeo di Sviluppo Regionale del Programma Operativo Regionale del Friuli Venezia Giulia Obiettivo "Competitività Regionale e Occupazione" programmazione 2007/2013